Chinese
Summary:
The machine employs three simultaneous spray guns to achieve the spraying of capacitor components. The arc spraying process involves the use of two electrically charged wires in contact to establish a short-circuit arc. This arc generates heat that melts the wire, and the molten wire is atomized using high-speed compressed air. The resulting fine particles are sprayed onto the workpiece surface to create a coating.
Features:
1. Higher Efficiency: The machine can simultaneously perform metal spraying on three plates (Φ650mm), providing a 1/3 improvement in efficiency compared to PJD3. This results in time and labor cost savings.
2. Cost Saving: The machine features three independent gold spraying rooms and vacuum equipment, enabling the simultaneous spraying of three metal layers. The first layer can be made from low-cost pure zinc material, the second from a low-cost transition metal, and the third from an alloy.
3. Enhanced Environmental Protection: The machine is equipped with a more sealed overall cover shell, effectively reducing dust pollution.
4. Reduced Noise: Noise isolation measures have been implemented to minimize operational noise from the spray gun.
5. Improved Aesthetics: The machine’s design has transitioned from a split design to an integrated one, resulting in a more visually pleasing appearance. The control panel and touch screen ensure simple and user-friendly operation.
6. Maxsense Spray Gun: The machine is equipped with the Maxsense spray gun, providing an optimized and refined system for gold spraying processes.
| Item | Value |
|---|---|
| Cabinet Size | 2600(L) × 25500(W) × 2300(H) mm |
| Required Air Pressure | ≥0.6 MPa |
| Air Consumption for Spray Gun | 4.5 cubic meters/minute |
| Dust Removal Wind Speed | ≥15 m/s: Suction volume 3 cubic meters/second (customer-supplied) |
| Spray Wire Diameter | Φ1.6 mm, Φ2.0 mm |
| Substrate Tray Size | Φ650 mm. Actual spray range on the tray Φ150-650 mm |
| Spray Material Types | Zinc, aluminum, zinc-tin alloy, lead-tin alloy, etc. |
| Spray Capacity | Spray zinc 20 kg/hour, wire feeding speed 6 m/minute (at working current 100A) |
| Spray Scanning Times | Adjustable 1-99 times. The spray gun is controlled separately by 3 servo systems, allowing flexible adjustments |
| Turntable Speed | 30-42 rotations/minute (adjustable) |
| Rated Output Current | 100A (25V) |
| Rated No-Load Voltage | 21-25V |
| Spray Efficiency | 3-5 minutes/tray |
| Spray Uniformity | ≤0.05 mm |
| Insulation Class | Class E |
| Weight | 1200 kg |
| Optional | Automatic diameter measurement function |
| Optional | Spray gun lifting function |
